Every new product entering the Saudi market today faces a hard reality: the price is set by the customer and the competition, not by the company’s internal cost. The old equation “cost + profit margin = price” no longer works in markets crowded with options. When you launch a new juice bottle, a tech gadget, or a monthly subscription service, the customer compares your price against dozens of alternatives in seconds, whether on a supermarket shelf or on an e-commerce screen. Exceed the market ceiling, and you are out of the race before you start.
This is where target costing becomes essential. It is a management accounting methodology born in Japan inside Toyota’s factories in the 1960s, then spread to the automotive, electronics, food, and services industries worldwide. Its idea is radical: start from the expected market price, subtract the profit margin you aim for, and what remains is the maximum allowable cost for the product. The product, operations, sourcing, and processes are then designed to live within that ceiling, not the other way around. In this practical guide we cover the concept, its origins, the formula, the six steps to apply target costing, cost reduction techniques, when to use it, the difference from Job Costing and Activity-Based Costing, a complete numerical Saudi example, its link to e-invoicing and ZATCA requirements, and how all of this turns inside Qoyod into an automated cycle that compares actual cost against target cost in real time.
Get a ready target costing template in Excel + Google Sheets
A template pre-built with the competitive price formula, target profit margin, target cost, estimated current cost, cost gap, and a tracking sheet for reduction techniques by line item (design, materials, sourcing, operations).
What is target costing?
Target costing is a cost management methodology in which the product’s cost ceiling is set before it enters production, starting from the price the market will accept and the profit margin the company is aiming for. Put plainly: instead of calculating what the product costs you, adding your profit, and then checking whether the price is acceptable, you start from the acceptable price, subtract your profit, and arrive at a cost ceiling you must not exceed. The product, materials, design, sourcing, and operations are then re-engineered to stay within that ceiling.
This is a radical philosophical shift. Traditional accounting treats cost as a neutral input on which prices are built. Target costing, on the other hand, treats cost as an active target to hit, exactly the way a company targets market share or a growth rate. The practical difference: traditional accounting discovers losses after a product launches, while target costing prevents the loss before the first production order is signed.
The origin of target costing in Japan
The roots of this methodology go back to the 1960s inside Toyota’s factories, when the company began facing sharp pressure from American consumers who demanded cars with higher specs and lower prices than the domestic American vehicles. Toyota realized that any delay in cutting cost after the design stage would be expensive and, most of the time, impossible, because 70% to 80% of a product’s cost is locked in during design. So they developed what became known as Genka Kikaku, or “cost planning,” which researchers later translated into the English term target costing.
In the 1980s and 1990s, the concept spread beyond Japan and was adopted by American and European automotive and electronics companies, then moved into food, pharmaceuticals, digital services, and even banking. Today it is a recognized methodology within the CIMA management accounting standards and the American CMA curriculum, and is taught in every business school.
Why target costing matters in the Saudi market
The Saudi market today is living through a moment similar to what Toyota faced in the 1960s. E-commerce platforms exposed prices to consumers, raised competition between sellers, and ended any company’s ability to set a profit margin based on its internal cost. Add to that the entry of regional and international brands, the expansion of delivery apps, and a more value-aware customer. The result is that any product not designed under target costing logic loses its competitive edge in a single season. This applies to consumer goods, cloud services, even restaurants and coffee chains. Saudi companies operating on a “set the margin you want” mindset are losing share to competitors who learned to compute cost before launch.
How target cost is calculated in three steps
The difference between actual, standard, and target cost
Before diving into the application steps, it is essential to distinguish between three types of cost that new accountants often confuse, even though each has its own timing and role within the accounting cycle:
Actual cost
This is what the company actually spent to produce the product during a given period, taken from purchase entries, production orders, work orders, and payroll. It is calculated after the fact and its source is real journal entries. Its main function is preparing financial statements and valuing inventory. Its weakness is that it is backward-looking. It does not tell you whether the cost is reasonable, only what happened.
Standard cost
This is an estimated cost set in advance to produce a standard unit under normal operating conditions, based on engineering studies or historical average performance. It is used as a benchmark to compare against actual cost, and any gap between standard and actual is called a “variance.” Its main benefit is monitoring variances monthly, diagnosing their causes (materials, labor, production), and taking corrective action. Its reference is internal, from inside the company, not from the market.
Target cost
This is the highest cost ceiling that market conditions allow while still letting the product earn an acceptable profit. Its reference is external, from the market and competitors, not from internal efficiency. It is set before production, and the company commits to it by re-engineering the product, finding cheaper suppliers, simplifying the design, or improving operations. It is used primarily for new products, new editions, or relaunching a product that has lost its competitive edge.
| Criterion | Actual | Standard | Target |
|---|---|---|---|
| Timing | After production | Before production as benchmark | Before design |
| Source | Internal records | Internal engineering studies | Market price and profit margin |
| Function | Preparing statements | Monitoring variances | Adjusting design and protecting profit |
| Reference | Internal | Internal | External (market) |
| Best for | Inventory valuation | Operations control | Developing a new product |
The practical rule: an accountant needs all three together. Actual cost tells them what happened, standard cost tells them whether we hit what was expected, and target cost tells them whether we are still able to compete. Missing any one of them leaves a gap in profitability management. For deeper detail on these distinctions, see the cost accounting guide, which breaks down the different cost systems.
The target costing formula
The core formula is simple in form, deep in impact:
Target cost = Competitive market price − Target profit margin
Each component in this formula deserves a closer look:
- Competitive market price: this is not set by internal management decision but through field research of competitors, customer surveys, analysis of e-commerce platforms, and a study of the customer’s ability to pay in the target segment. Usually a weighted average price by market share is taken, not the lowest or highest price.
- Target profit margin: not an arbitrary number, but derived from shareholder expectations, the company’s dividend policy, the cost of capital, and industry average margins. For example: in food retail it ranges between 8% and 12%, in consumer electronics between 15% and 25%, and in software between 35% and 60%.
- Target cost: this is the output, the non-negotiable ceiling, unless the price or profit assumptions are revisited.
Sometimes an expanded version of the formula is used, especially in industries with multiple taxes or specific levies (such as Saudi customs duties or the excise tax on beverages). The expanded form:
Target cost = (Final consumer price − VAT − specific duties − distributor margin − target company margin) ÷ number of units
The logic remains the same: start from the final market number and work backward until you reach what the company can actually afford to spend on a single unit.
Steps to apply target costing
Applying target costing is not a snap decision but a six-step cycle that runs from product concept to production. Skipping any step disrupts the whole cycle.
Step one: market research and customer analysis
Before any calculation, start by studying who buys, why, and at what price. Tools include customer surveys, trade interviews, monitoring e-commerce platforms, analyzing POS data for similar products, and studying consumer behavior in the segment. The goal: understand the product attributes the customer values (specs, packaging, after-sales service) and the price they consider acceptable.
Step two: set the competitive price
Based on the research, set the price at which the product should enter the market. Not the price you would like, but the price that secures a sufficient share within the competitive environment. Sometimes it is 5% to 10% below a strong competitor to break into the market, and sometimes 10% above if the brand justifies it.
Step three: set the target profit margin
Derive the margin from three sources: industry average margin, the company’s cost of capital, and shareholder or senior management expectations. In small establishments, it is enough to compare the margin with the entity’s net profit on other products. The rule: a margin below the cost of capital means an economic loss even if accounting profit shows up.
Step four: calculate the target (allowable) cost
Apply the formula: price minus profit equals target cost. This number is a binding ceiling. It is shared with every team in the company: design, procurement, operations, packaging, distribution. Each team receives its share of this ceiling and builds its plan within those limits.
Step five: estimate the current cost
Before any reduction begins, you need to know where you stand today. Gather estimates from the relevant departments for materials, direct labor, indirect manufacturing overhead, packaging, shipping, and indirect expenses. The sum of these estimates is the “estimated current cost,” sometimes called the “drifting cost.”
Step six: calculate and close the cost gap
Gap = estimated current cost minus target cost. This gap is what the product team must close before approving the final design. The gap is broken down by cost line item, and each responsible team is assigned to find a way to reduce its piece. If the gap remains after every attempt, management has three options: raise the price (if the market allows), lower the target profit margin (if leadership permits), or cancel the product (a real option practiced at Toyota, Sony, and many large companies).
The six steps to apply target costing
Cost reduction techniques to close the gap
Closing the cost gap does not happen by chance. It happens through systematic methods, themselves derived from Toyota, Sony, and Honda practices that spread globally. Four key techniques:
Value Engineering
A systematic analysis of every function of the product to ask: does this component add value the customer is willing to pay for? If not, it is removed, simplified, or replaced with a cheaper alternative that performs the same function. Example: using recycled plastic instead of virgin plastic in a product casing that does not need high clarity, or replacing metal hinges with plastic ones in a car seat that does not bear mechanical load. Value engineering is the strongest lever for cost reduction because it targets the design stage where 70% to 80% of product cost is locked in.
Design for Cost (DFC)
Redesigning the product so it becomes cheaper to produce without sacrificing core functions. This includes: reducing the number of components, standardizing sizes, simplifying assembly operations, cutting the number of mechanical processes, and designing products that share a portion of parts with the company’s other products to achieve volume savings. Japanese electronics companies cut between 15% and 30% of cost through this technique alone.
Supply chain re-engineering
Reducing material cost by renegotiating with suppliers, finding alternative suppliers, importing from low-cost countries, consolidating large-volume purchases (volume discount), or moving some components from external sourcing to internal production. This requires tight integration with accounts payable management and inventory management systems that track the effect of procurement decisions on actual cost in real time.
Process improvement
Reducing cost by raising operational efficiency: reducing waste, shortening production cycle time, automating manual operations, lowering energy costs, optimizing labor distribution. This technique draws on tools like Lean Manufacturing, Six Sigma, and Kaizen. Its impact is cumulative: every month the unit price drops by a small amount, but compounded over a year it produces a real reduction.
Additional consideration: Value Engineering and DFC are applied before production (in the design phase), while supply chain re-engineering and process improvement are applied during and after production (Kaizen Costing). Maximum effectiveness comes from combining all four.
When to use target costing
Not every product needs the target costing methodology, but some contexts make it a necessity rather than a choice:
New products in the design phase
This is the original domain of target costing. Every product that has not yet entered the production cycle is an opportunity to apply target costing from day one. Every design decision made under this logic saves the company years of trying to cut cost after launch.
Highly competitive markets with transparent pricing
Markets where the customer can compare prices in seconds through e-commerce platforms or delivery apps leave no room for setting your own price. Retail, groceries, consumer electronics, digital apps, subscription services: all are segments where every new product should start with target costing.
A product that has lost its competitive edge
A product that used to be profitable but whose market share is being eroded by a cheaper competitor. Here traditional cost accounting is not enough. You need to redesign the product under target costing logic, starting from the new price the competitor has imposed.
A planned profit margin cut
Sometimes management decides, in response to strategic moves (entering a new market, capturing a new customer segment, responding to a competitor), to cut the price by a specific amount. At that point the target costing cycle runs again with new numbers to ensure the matching cost drops by the amount needed to protect the required profit margin.
Industries with long production cycles
Automotive, electronics, pharmaceuticals, major software, any industry where the development cycle takes years. Here target costing is not optional, it is a survival tool, because correcting course after launch is impossible or extremely expensive.
A practical example with Saudi numbers
To anchor the idea, let’s walk through a full example for a Saudi company launching a new product in the local market.
The case
“Nour Home Appliances” in Riyadh is planning to launch a mid-range wireless speaker for the Saudi market. The marketing team has studied the market and arrived at the following numbers:
- Expected competitive price: SAR 100 to the consumer (after VAT).
- Distributor margin: 15% of the consumer price (sells to the distributor at roughly SAR 85 before tax).
- Target profit margin for the company: 25% of the price to the distributor.
- Expected quantity: 50,000 units in year one.
Calculating the target cost
We run the calculation layer by layer:
- Consumer selling price including VAT: SAR 100.
- Consumer selling price before VAT (15%): 100 ÷ 1.15 = SAR 86.96.
- Selling price to the distributor (after deducting the 15% distributor margin): 86.96 × 0.85 = SAR 73.92.
- Target company profit margin (25% of 73.92): SAR 18.48.
- Target (allowable) cost: 73.92 − 18.48 = SAR 55.44 per unit.
The estimated current cost
Before any reduction begins, the production team gathers initial estimates for every line item:
- Imported electronic components: SAR 28.
- Lithium battery cost: SAR 10.
- Plastic casing and exterior design: SAR 6.
- Packaging and labels: SAR 3.
- Direct labor (assembly): SAR 4.
- Indirect manufacturing costs (rent, electricity, depreciation): SAR 8.
- Inbound shipping to the distributor: SAR 4.
- Total estimated current cost: SAR 63 per unit.
The cost gap
Gap = 63 − 55.44 = SAR 7.56 per unit. Over annual production of 50,000 units, the total gap is SAR 378,000 per year. This is what the product team must find a way to cut before approving the final design.
Re-engineering to close the gap
After workshops with the design and procurement teams, the team came out with a package of decisions:
- Negotiated with the Chinese supplier to cut electronic components from SAR 28 to SAR 25 by raising the order to 50,000 units (saving SAR 3).
- Replaced a three-part plastic casing with a simpler two-part casing without affecting the look (saving SAR 1.5).
- Redesigned packaging using thinner cardboard that still meets shipping standards (saving SAR 1).
- Automated the final assembly station with a simple machine, cutting assembly time by 25% (saving SAR 1.5 on labor).
- Total savings: SAR 7. New estimated cost: SAR 56.
Remaining gap = 56 − 55.44 = SAR 0.56. This residual sits within the acceptable margin (materiality threshold) and can be absorbed through Kaizen improvements during the first six months of production. If the gap had remained large (for example SAR 4), management would have faced one of three decisions: raise the price to SAR 105 if the market would accept it, drop the profit margin to 22%, or cancel the project.
Target costing vs. other cost systems
For a full comparison, we contrast target costing with the two most common cost systems used in Saudi companies:
Target costing vs. Job Costing
Job Costing, one of the systems within manufacturing accounting, is used in companies that produce different units based on specific customer orders: construction contracting, printing, build-to-order manufacturing, advisory services, auto repair, custom kitchens. Every job order is treated as an independent accounting unit, with its own materials, labor, and indirect expenses gathered against it. The core difference: Job Costing computes the cost of a current order, while target costing computes the cost of a future order and imposes its ceiling before execution. The first is backward-looking, the second is forward-looking.
In practice, the two systems are not in conflict. A construction contractor may use Job Costing to track the actual cost of each project, and target costing to set the price they bid in new tenders based on what the market will accept as profit.
Target costing vs. Activity-Based Costing
Activity-Based Costing (ABC) is a methodology for precise allocation of indirect costs to products based on the activities they actually consume. Instead of allocating rent, for example, by total production, it is allocated based on the machine hours or operating cycles each product consumes. Its biggest benefit: revealing products that look profitable but are actually loss-making because they consume many activities they are not charged for.
The difference: ABC is an analysis tool for existing products, target costing is a planning tool for new products. Many companies use ABC to uncover the true cost of current products, then use target costing to design their next products so they do not fall into the same traps. Combining the two methodologies, not pitting them against each other, is the mature practice.
Target costing, e-invoicing, and ZATCA requirements
The link between target costing and the requirements of the Zakat, Tax and Customs Authority (ZATCA) may seem indirect, but it is deep. Target costing depends on accurate purchase, supplier, and cost data, which is the same data that Saudi Arabia’s e-invoicing system mandates.
Four key connection points:
- Accuracy of material cost from supplier invoices: every component you buy arrives with its value on an electronic invoice signed by a tax-registered supplier. This data is the primary input for calculating the estimated current cost in target costing. Any error here breaks the calculation.
- Accurate input VAT deduction: the product cost is computed net of recoverable VAT. When your electronic invoices are linked to your accounting system automatically, input VAT is extracted easily and the net cost is calculated correctly. Otherwise, the error potential is up to 15% on every line item.
- Tracking actual vs. target cost: once production starts, every electronic purchase invoice is logged in real time, so management can see immediately whether actual cost is drifting from target cost. This allows corrective action in the first weeks after launch, not at year-end when it is too late.
- Compliance with ZATCA inventory valuation: the cost basis on which inventory is valued in the financial statements must be backed by original electronic invoices. Estimating cost without a reference invoice opens audit findings with the external auditor.
For this reason, integrating your accounting system with the e-invoicing system is not merely a regulatory obligation, it is the infrastructure for cost management methodology. For deeper detail, see the guide on cloud e-invoicing in Saudi Arabia and the guide on VAT. For an important component in product cost analysis, see marginal cost.
Common mistakes in applying target costing
The most common pitfalls in companies trying target costing for the first time, each one worth a warning:
Setting the market price by internal decision
The biggest methodological error: a management team sitting in a meeting room picking the market price based on personal judgment rather than actual field research. The chosen price must be the result of a documented study, not an executive impression.
Applying it after the design is locked
Target costing is effective before design, or in the earliest design phase. Applying it after the final design is approved and production has started reduces it to standard costing in another form and strips it of its power.
Forcing the gap onto a single team
Many companies dump the entire cost gap on the procurement team alone, which then turns to cheaper suppliers with lower quality, and the product collapses in the market. The gap must be split across design, production, sourcing, and marketing together.
Not integrating with the accounting system
Target costing loses its value when it is not connected in real time to the cost accounting system. Calculating the target cost on an Excel sheet and forgetting it until year-end is a fruitless exercise. The value comes from continuous comparison between target and actual.
Ignoring quality
Cutting cost at the expense of quality is a long-term disaster. Every reduction decision must pass the test: will the customer notice it? Will it affect the usage experience? Will it raise the return rate or after-sales complaints? Successful target costing reduces cost without touching the value perceived by the customer.
How Qoyod helps you apply target costing
Everything we discussed above consumes weeks of manual work if executed in disconnected Excel sheets. Qoyod’s accounting platform was designed to turn this cycle into an automated, integrated process across four layers:
- Real-time tracking of actual unit cost: every purchase invoice is logged automatically, linked to its product, and updates the weighted average cost per unit in real time. You do not wait until month-end to learn where actual cost has drifted from target.
- Target vs. actual comparison reports: Qoyod lets you add a “target cost” reference field on every product. Built-in reports show you weekly or monthly the gap between current actual cost and target cost, broken down by line item.
- Direct integration with the e-invoicing system: input VAT is extracted automatically from every purchase invoice, so net cost is computed accurately, without manual arithmetic errors. All data is ready for tax filing and external audit.
- Multi-warehouse inventory management: with Qoyod inventory management you can track the quantity and average cost of every component across warehouses, which is the primary input for refreshing target cost estimates for each new product cycle.
An additional benefit shows up in multi-product businesses: Qoyod lets you set up “cost centers” per product or product family, which separates direct from indirect costs at the level of a single product and makes target costing genuinely practical, not just theory on paper. For a deeper look at building the system from the ground up, see the bookkeeping for small businesses guide.
Frequently asked questions about target costing
Is target costing suitable for small and medium businesses in Saudi Arabia?
Yes, in fact it is more critical for them than for large companies. Small businesses cannot afford the losses of launching a product whose cost exceeds what the market will accept, because their reserves are limited. Applying target costing in a simplified form, even on an Excel sheet first and then inside an accounting system, protects a small business from miscalculated launch decisions.
What is the difference between target costing and Kaizen costing?
Target costing reduces cost before production through redesign. Kaizen costing reduces cost during production through continuous improvement of operations. The two are complementary: target before launch, Kaizen after. Japanese companies apply both, and they are regarded as the twin pillars of modern cost management.
Do I need accounting expertise to apply target costing?
You do not need advanced accounting expertise, but you do need a solid grasp of cost line items (direct, indirect, operational, administrative) and a marketing sense of the customer’s ability to pay. Combining marketing and accounting perspectives is what makes the methodology succeed. That is why it is usually run by a mixed team: accountant, product manager, procurement, designer.
Can target costing be applied to services rather than products?
Yes. Every service has cost components (labor time, tools, licenses, marketing). Applying target costing to a consulting service, for example, starts from the hourly price the market accepts, subtracts the profit margin, and arrives at a target cost for an hour of work, which then shapes internal pay and staffing policies.
What do I do if, after launch, actual cost turns out higher than target?
You have several options: apply Kaizen costing to cut costs gradually (for example 0.5% monthly), negotiate better supplier prices by increasing volume, re-engineer the most expensive component after real customer feedback, or, in critical cases, raise the price by a small margin if the market allows. Withdrawing the product entirely is a last resort, used only when every other option has failed and the cost is significantly higher (15%+).
Does target costing conflict with product quality?
No, when applied with Value Engineering logic. The idea is not to lower quality but to lower cost without touching the value perceived by the customer. The quality the customer notices stays. The quality they do not notice (and sometimes the over-engineering of internal specs) is trimmed. Japanese companies are the best proof: their products are both lower priced and higher quality at the same time.
Start applying target costing on your next product
Target costing is not an optional accounting tool, it is a survival methodology in a market where the customer, not the company, sets the price. Download the attached template, apply it to the closest new product you plan to launch this season, link the cycle to Qoyod to track actual vs. target cost in real time, and protect your profit margin before it erodes.